{"text_format":"1","workbook":"xlsx","n_sheets":14,"sheets":["Project Info","Checklist","Action Item Log","Purchase Order","Design Record (Ballooned Dwg)","Design FMEA","Process Flow","Process FMEA","SC List","Mfg Validation form","Control Plan","PSW","(Supplier Version)","DCP Rev Log"],"not_rendered":{"charts":0,"images":10,"macros":1,"external_links":8,"defined_names":252,"comments":2,"pivot_tables":0},"unopened":[],"bounds":{"document_bytes":16777216,"sheet_cells":100000,"rows_first":2000,"rows_last":500,"rows_between":2000,"halvings":0,"cell_chars":16384,"cell_head_chars":4096},"cells_cut":0,"cells_raw":0,"read":"whole","date_system":"1900"}

{"sheet":"Project Info","index":0,"n_rows":53,"n_cols":8,"rows_kept":53,"cut":false,"hidden":false,"merged":[[23,2,23,4],[24,2,24,4],[25,2,25,4],[25,6,25,7],[1,2,1,7],[20,2,20,7],[21,2,21,4],[22,2,22,4],[2,2,2,7],[5,5,5,6],[10,7,11,7],[12,7,13,7],[4,5,4,6],[16,2,16,7],[13,5,13,6],[14,5,14,6],[32,5,32,7],[26,2,26,4],[26,6,26,7],[27,2,27,4],[27,6,27,7],[28,2,28,4],[28,6,28,7],[29,2,29,4],[29,6,29,7],[30,2,30,4],[31,2,31,4],[31,6,31,7]]}
[]
[null,null,"Supplier PPAP (SPPAP) Information"]
[null,null,"Guide:"]
[null,null,"Supplier",null,"Steps:","Recommended Actions:"]
[null,null,"Eaton ",null,1,"Communicate Eaton Aerospace PPAP expectations"]
[null,null,"SDE/SQE",null,2,"Review Eaton Aerospace PPAP expectations and criteria"]
[null,null,null,null,3,"Populate Project Information tab"]
[null,null,null,null,4,"Develop timing plan for PPAP elements in conjunction with appropriate SDE/SQE"]
[null,null,null,null,5,"Initiate actions to complete PPAP Elements",null,"Notes:"]
[null,null,null,null,6,"Host or attend Status Meetings with appropriate SDE/SQE"]
[null,null,null,null,7,"Complete PPAP Elements",null,"Supplier shall use the \"Supplier Version\" tab when submitting non Eaton supplied forms "]
[null,null,null,null,8,"Complete Check List"]
[null,null,null,null,9,"Submit PPAP workbook to appropriate SDE, SQE, PPAP CoE or Other Eaton Requestor"]
[null,null,null,null,10,"Coordinate review of PPAP deliverables"]
[null,null,null,null,11,"Communicate status of PPAP review to supplier"]
[]
[null,null,"Program Information:"]
[null,null,null,null,"Program"]
[null,null,null,null,"Sub-System /Component"]
[]
[null,null,"Supplier information"]
[null,null,"Supplier Name:",null,null,null,"Eaton Part #:"]
[null,null,"Duns Number:",null,null,null,"Supplier Part Number:"]
[null,null,"Address:"]
[null,null,"Country:"]
[null,null,"Team Members:",null,null,"(First and Last Name)","(Phone / Email or Phone)"]
[null,null,"Plant Manager"]
[null,null,"Supply Chain Manager"]
[null,null,"Quality Manager"]
[null,null,"Supplier Manager"]
[null,null,"(Other)"]
[]
[null,null,null,"(Place \"X\" as assigned)"]
[null,null,"Yes","No","N/A","Elements and Documents","Status","Comments"]
[null,null,null,null,null,"Checklist"]
[null,null,null,null,null,"Design Record"]
[null,null,null,null,null,"Design Failure Mode and Effects Analysis (DFMEA) - as applicable"]
[null,null,null,null,null,"Process Flow Chart   "]
[null,null,null,null,null,"Process Failure Mode and Effects (PFMEA) - Reference AS13004"]
[null,null,null,null,null,"Special Characteristics List"]
[null,null,null,null,null,"Manufacturing Validation - Measurement Systems Analysis (MSA) - Reference AS9103 and AS13003"]
[null,null,null,null,null,"Manufacturing Validation - Capability Analysis - Reference AS9103"]
[null,null,null,null,null,"Control Plan - Reference AS13004"]
[null,null,null,null,null,"Packaging, Preservation, and Labelling Approvals"]
[null,null,null,null,null,"First Article Inspection Report - Reference AS9102"]
[null,null,null,null,null,"Additional Requirements from Eaton (i.e. work instructions, router, etc): "]
[null,null,null,null,null,"Part Submission Warrant - Reference AS9145 (Appendix D)"]
[]
[]
[null,null,null,null,"Acronyms:"]
[null,null,null,null,"PPAP","Production Part Approval Process"]
[null,null,null,null,"SDE","Supplier Development Engineer"]
[null,null,null,null,"SQE","Supplier Quality Engineer"]

{"sheet":"Checklist","index":1,"n_rows":95,"n_cols":12,"rows_kept":95,"cut":false,"hidden":false,"merged":[[94,9,94,10],[1,2,1,3],[2,1,2,3],[91,9,91,10],[9,1,14,1],[16,1,35,1],[78,1,83,1],[3,1,4,1],[6,1,7,1],[85,1,86,1],[49,1,70,1],[73,1,76,1],[37,1,47,1]]}
[]
[null,null,"Checklist"]
[null,"Question",null,null,"Requirements","Yes","No","N/A","Comment / Action Required","Person Responsible","Due Date","Action taken / comment\n(Supplier)"]
[null,"PO",1,"Is Purchse Order included with the PPAP package?","Additional or special customer requirements, outside of the drawing, should be included on the PO"]
[]
[]
[null,"Ballooned Drawing",1,"Is the ballooned drawing included with the PPAP package?","Ballooned design characteristics to align with characteristics in PPAP elements"]
[null,null,2,"Are notes/material/special process and other title block characteristics bubbled?","Per AS9102:\n3.6 Design Characteristics are those dimensional, visual, functional, mechanical, and material features or properties, which describe and constitute the design of the article, as specified by drawing or DPD requirements\n4.7.2. Characteristic Accountability, Reference dimensions may be omitted"]
[]
[null,"Process Flow Chart (PFC)",1,"Are part name, number and revision level / revision date same as per print?","Eaton part name, number and rev. Number should be mentioned on the PFC."]
[null,null,2,"Is there a revision number / date for the Process Flow Chart (PFC) document?","Rev. Number / Date of the PFC document need to be included."]
[null,null,3,"Are process steps listed in order of completion and numbered sequentially?  Have all manufacturing related actions from the DFMEA been addressed (if applicable)?","Process steps should be listed in order of completion and numbered sequentially. Best practice is to show process graphically."]
[null,null,4,"Does the PFC contain processes from receiving to shipping including outsourced processes and all inspection points?  ","PFC should include the entire process from receipt to shipment.  "]
[null,null,5,"Are Special Processes clearly identified?  Are Special Processes inspected with, at a minimum, a visual inspection?","Special processes identified.  At a minimum, Special Processes are given a visual inspection for validation."]
[null,null,6,"Is inspection process added after rework? (If applicable)","After every rework; inspection process should be included."]
[]
[null,"Process Failure Mode and Effects (PFMEA) - Reference AS13004",1,"Is PFMEA considered proprietary from supplier and not submitted?","Schedule web-conference with supplier to review conformance of PFMEA "]
[null,null,{"$f":"C17+1","v":2},"Is AS13004 or AIAG approved latest format used; including Eaton Aero workbook?","Need to use latest format of PFMEA as per AS13004, AIAG, or Eaton Aero workbook."]
[null,null,3,"Are correct part name, number and revision level noted in PFMEA?\n","Need to mention correct part name, number and revision as per drawing listed on the PO."]
[null,null,4,"Were similar part FMEA's considered?"]
[null,null,5,"Is there a revision number & date for the PFMEA document?","Need to include rev. number & date of PFMEA. PFMEA should be reviewed when product or process undergoes a change (ref AS9102)."]
[null,null,6,"Does PFMEA follow the PFC with respective process names and numbers?  Have all operations affecting fit, function, durability, governmental regulations and safety been identified and listed sequentially?","PFMEA should follow all the PFC processes."]
[null,null,7,"Are all DMR failures recorded in the PFMEA with corrective actions?  Have historical campaign and warranty data been reviewed, in addition to additional customer and plant problems?\n","All the DMR failures should be recorded in potential failure mode in PFMEA with action plan."]
[null,null,8,"Are \"Potential Effects of Failures\" included for respective \"Failure mode\"?  Do the effects consider the customer in terms of the subsequent operation, assembly, and product?"]
[null,null,9,"Are \"Potential Causes of Failure\" included for respective \"Failure mode\"?"]
[null,null,10,"Are valid \"Prevention controls\" mentioned for each respective \"Failure Mode\"?","Please carefully refer to the FMEA Ranking table in the PFMEA tab, or in AS13004."]
[null,null,11,"Are severity / occurrence / detection levels assigned and aligned with AS13004, AIAG, or PPAP Workbook?  Where detection is the major factor, have provisions been made to control the cause prior to the next operation?","Ranking should be as per AS13004, AIAG or PPAP Workbook criteria."]
[null,null,12,"Are recommended action(s) and results recorded for high severity (9 and 10) numbers?  How many High Severity Special Characteristics have been identified? Are there actions in place to improve the design or mitigate the risk?","If no recommended action is there then \"None\" shall be mentioned. Recommended actions are required for all Severity 9 and 10 items."]
[null,null,13,"Are actions recommended for AT LEAST the top three highest RPN line items?"]
[null,null,14,"Are appropriate \"prevention controls\" mentioned for failure modes with occurrence ranking 1?","Occurrence ranking 1 can be given only if \"appropriate prevention controls\" are mentioned in current process control 'Prevention' column as per AS13004, AIAG guideline and PPAP Workbook."]
[null,null,15,"Are automated \"detection controls\" mentioned for failure modes if detection ranking is given 1 to 4?","Detection ranking 1 to 4 can be given only if \"automated controls\" are there. And for visual controls, detection ranking should be 7. "]
[null,null,16,"Are usage of Poka-yokes (error-proofing devices) noted?","Poka-yoke (error-proofing devices) implemented where possible for Special Characteristics."]
[null,null,17,"Are RPN numbers noted correctly?  Were risk priorities numbers revised when corrective action was completed? Were high severity numbers revised when a design change was completed?","Need to verify RPN calculation."]
[null,null,18,"Are dates and person responsible noted for each recommended action? Is the date past due?  Have actions been identified to reduce High RPN and are they on track?","All recommended actions should have target dates for completion and name of responsible person."]
[null,null,19,"Have all Special Characteristics been identified? (High RPN, High Severity, Critical to Customer, Critical to Quality, Customer Interface Features, Special processes) Including 'make from' parts.","All Special Characteristics from main part and 'make from' parts should be included and identified."]
[null,null,20,"Are magnification levels (e.g. 4x, 20x, etc) for different visual inspection methods called out as part of Detection methods?","Visual inspection magnification levels are included."]
[]
[null,"Mfg. Validation - Reference AS9103 and AS13003",1,"Are results reported for gages measuring Key/Special Characteristics?","MSA is required to be submitted for each gage measuring Key/Special Characteristics."]
[null,null,2,"Equipment name/code provided?","Equipment name/code should match with that in CP."]
[null,null,3,"Are R and R results ≤ 10% and Number of Distinct Categories (NDC) ≥5?","GRR ≤ 10% is acceptable.  If GRR lies between 10% - 30% then corrective action plan may need to be submitted.  \nNDC should be ≥ 5.  If NDC<5, corrective action plan may need to be submitted."]
[null,null,4,"Does the measurement method match with that in CP?","Measurement method should match with that in CP."]
[null,null,5,"Is MSA conducted and reported for variable gages?  Is a minimum sample size of 10 pieces used?  Is 100% inspection implemented if sample size requirement is not met?","Need to submit MSA study for variable gages measuring Key/Special Characteristics.\nMinimum sample size for Variable Gage Study is 10 pieces.  If Supplier is unable to meet 10 piece minimum requirement, Supplier must communicate plan to Eaton on how study will be completed (i.e. use similar parts/part features).\n100% inspection must be used if sample size requirement is not met.\n"]
[null,null,6,"Is MSA conducted and reported for attribute gages?  Is a minimum sample size of 30 pieces used?  Is 100% inspection implemented if sample size requirement is not met?","Need to submit attribute MSA study for gages measuring Key/Special Characteristics.\nMinimum sample size for Attribute Gage Study is 30 pieces.  If Supplier is unable to meet 30 piece minimum requirement, Supplier must communicate plan to Eaton on how study will be completed (i.e. use similar parts/part features).\n100% inspection must be used if sample size requirement is not met."]
[null,null,7,"Are control charts submitted which shows a stable and in control process?","Need to submit process capability study results which includes control chart.  Run chart should be submitted and is considered sufficient until control limits can be established."]
[null,null,8,"Are capability results (Cp, Cpk) reported for all Key/Special Characteristics?","1. If Variable Data can be collected, Capabilty results (Cp, Cpk) to be submitted for all Key/Special Characteristics; \n2. If variable data is unable to be collected, Supplier to communicate to Eaton"]
[null,null,9,"Is Cpk ≥1.33?","Process is capable if Cpk ≥1.33"]
[null,null,10,"Is instrument resolution ≤10% of total tolerance (per AS13003, Table 2)?","Instrument resolution is ≤10% of total tolerance. Resolution is defined as,\"the ability of the gauge to detect changes in the characteristic being measured and discriminate between measurement values\""]
[null,null,11,"Is instrument accuracy ratio at least 4:1 (per AS13003, Table 2)?","Instrument accuracy ratio at least 4:1 (per AS13003, Table 2).  Accuracy ration is defines as, \"The ratio between the total part tolerance and the total calibration tolerance of the measurement equipment\""]
[]
[null,"Control Plan - Reference AS13004",1,"Is CP considered proprietary from supplier and not submitted?","Schedule web-conference with supplier to review conformance."]
[null,null,2,"Is AS13004 or AIAG approved latest format used, or Eaton Aero workbook?","Need to use latest format of Control Plan as per AS13004, AIAG, or Eaton Aero workbook."]
[null,null,3,"Are part name, number and revision level same as that in print?","Part name, number and Rev. no. should be mentioned as per print."]
[null,null,4,"Is there a revision number / date for the CP?","Need to mention CP rev. number / Date.  CP should be reviewed when product or process undergoes a change (ref AS9102)."]
[null,null,5,"Does CP follow the PFC with respective process names and numbers?  Does the control pan address incoming (material/components) through processing/assembly including packaging?","CP should follow all steps of PFC."]
[null,null,6,"Have all the controls identified in the PFMEA been included in the control plan?  Were DFMEA or PFMEA  used to prepare the control Plan? (DFMEA not required if Eaton own IP)"]
[null,null,7,"Are all Key/Special Characteristics listed with control method, including capability?","Control method required for all Key/Special Characteristics. Need to mention frequency of capability study for these parameters."]
[null,null,8,"Are Key/Special Characteristics specially marked (highlighted) within Control Plan? ","Key/Special Characteristics to be mentioned in the class column."]
[null,null,9,"Are all Key/Special Characteristics identified with Poka-yoke control methods?","Need Poka-yoke or 100% inspection (last resort) for all Key/Special Characteristics."]
[null,null,10,"Are product characteristics, specification and tolerance(s) reported for each control step? Does it match with the Print?","Product characteristics, specification and tolerance(s) should be specified for each process step."]
[null,null,11,"Are process characteristics and specifications reported for each control step? (Process characteristics are those characteristics which will directly impact the product characteristics.)","Process characteristics, specification and tolerance(s) should be specified for each process step. If supplier do not want to share this information then need to get acknowledgement letter mentioning the same as proprietary."]
[null,null,12,"Are Special Processes clearly identified?","Special Processes clearly identified with actions as needed."]
[null,null,13,"Are evaluation/measurement techniques reported?","Gage / instrument used for measurement should be mentioned."]
[null,null,14,"Is sample size, frequency and reaction plans reported for each characteristics?","Need to mention sample size, frequency of inspection and reaction plan for each process step."]
[null,null,15,"Are gages and test equipment available as required by the control plan?","Gage no. should be mentioned for special gages."]
[null,null,16,"Are material specifications requiring inspection identified?","Raw Material validation as required"]
[null,null,17,"Are engineering performance testing requirements identified?"]
[null,null,18,"Are gage methods compatible between supplier and customer?","When applicable, gage methods compatible with LAI during transitions"]
[null,null,19,"Is \"P\" callout marked in CP in 'Process' Column as needed?","Need to identify and mention process characteristics and specification for \"P\" callout characteristics in CP 'Process' Column."]
[null,null,20,"Are magnification levels (e.g. 4x, 20x, etc) for different visual inspection methods called out as part of Detection methods?","Visual inspection magnification levels are included."]
[null,null,21,"Are Dimensions and tolerances reported in units that align with the drawing/print?","Dimensions and tolerances shall be reported in the units that are used on the drawing/print.  It is acceptable to list BOTH English (e.g. inches) and Metric (e.g. mm) units."]
[null,null,22,"Are all notes and specifications on the drawing mentioned in the Control Plan?","All notes and specifications listed on the drawing/print shall be called out in the Control Plan."]
[]
[]
[null,"First Article Inspection Report - Reference AS9102B",1,"AS9102 Rev B FORM 1 provided?","All appropriate boxes have required information."]
[null,null,2,"AS9102 Rev B FORM 2 provided?","All materials, specifications, and testing recorded as needed."]
[null,null,3,"AS9102 Rev B FORM 3 provided?","All appropriate boxes have required information.  Variable data recorded where applicable."]
[null,null,4,"Does the FAIR meet all AS9102B requirements and any FAIR requirements flowed down by the Eaton Aerospace site?","FAIR meets all AS9102B requirements and any additional FAIR requirements that may be flowed down from the Eaton Aerospace site."]
[]
[null,"Part Submission Warrant (PSW) / PPAP Approval Form - Reference AS9145 (Appendix D)",1,"Is correct informaiton recorded, including: Part Name, Customer P/N, Revision Level, PO Number, Manufacturer Name and Address Customer Name and Address"]
[null,null,2,"Is the Reason for Submission marked?"]
[null,null,3,"Is the Requested Submission Level marked?  If Level 4 is identified, are the boxes marked in accordance with the PPAP element numbers in AS9145?"]
[null,null,4,"Additional or special customer requirements, outside of the drawing, shall be noted on the PSW comments section","Additional or special customer requirements, outside of the drawing, shall be noted on the PSW comments section.  E.g. \"+\" part numbers that indicate selling a part to Eaton without a process being completed"]
[null,null,5,"Are any applicable Deviations or SMRR's listed on the PSW?","Any relevant Deviations or SMRR's shall be included in the notes section of the PSW."]
[null,null,6,"Has the authorized designee included their contact information and signed the PSW?"]
[]
[null,"Packaging Requirements",1,"Are packaging methods mentioned in the PPAP package?","When applicable, part packaging to be detailed, including a picture of the packaging."]
[null,null,2,"Does the packaging meet any packaging requirements called out on the Purchase Order?","Packaging meets requiremetns identified on the Purchase Order, if applicable."]
[]
[]
[]
[]
[null,null,null,null,null,null,null,null,"Revision Date"]
[]
[]
[null,null,null,null,null,null,null,null,"Prepared By:"]

{"sheet":"Action Item Log","index":2,"n_rows":57,"n_cols":8,"rows_kept":57,"cut":false,"hidden":false,"merged":[[1,1,1,5]]}
[]
[null,"Action Items Log (Eaton / Supplier)"]
[null,"Item","Action Items","Responsibility","Planned Start Date","Due Date","Status / Comments / Notes","Status                   (Open / Closed)"]
[null,1]
[null,2]
[null,3]
[null,4]
[null,5]
[null,6]
[null,7]
[null,8]
[null,9]
[null,10]
[null,11]
[null,12]
[null,13]
[null,14]
[null,15]
[null,16]
[null,17]
[null,18]
[null,19]
[null,20]
[null,21]
[null,22]
[null,23]
[null,24]
[null,25]
[null,26]
[null,27]
[null,27]
[null,28]
[null,29]
[null,30]
[null,31]
[null,32]
[null,33]
[null,34]
[null,35]
[null,36]
[null,37]
[null,38]
[null,39]
[null,40]
[null,41]
[null,42]
[null,43]
[null,44]
[null,45]
[null,46]
[null,47]
[null,48]
[null,49]
[null,50]
[null,51]
[null,52]
[null,53]

{"sheet":"Purchase Order","index":3,"n_rows":5,"n_cols":1,"rows_kept":5,"cut":false,"hidden":false,"merged":[[2,0,2,4]]}
[]
[]
["Purhcase Order"]
["Insert image of PO"]
["PO will be reviewed for specific flow down requirements outside of the drawing"]

{"sheet":"Design Record (Ballooned Dwg)","index":4,"n_rows":2,"n_cols":1,"rows_kept":2,"cut":false,"hidden":false,"merged":[[1,0,1,4]]}
[]
["Design Record (Drawing or Ballooned Drawing)"]

{"sheet":"Design FMEA","index":5,"n_rows":54,"n_cols":19,"rows_kept":54,"cut":false,"hidden":false,"merged":[[6,1,6,3],[6,4,6,9],[6,10,6,11],[6,12,6,13],[19,1,21,1],[18,9,22,9],[8,6,11,11],[14,3,14,4],[14,7,14,11],[1,1,1,5],[1,6,1,13],[2,1,2,13],[5,1,5,3],[5,4,5,9],[5,10,5,11],[5,12,5,13],[19,18,22,18],[18,2,22,2],[18,5,22,5],[18,6,22,6],[18,7,22,7],[18,8,22,8],[19,14,22,14],[19,17,22,17],[18,10,22,10],[18,12,22,12],[18,13,22,13],[18,14,18,18],[14,14,14,17],[18,3,22,3],[18,4,22,4],[8,14,8,17],[10,14,10,17],[12,3,12,4],[12,7,12,11],[12,14,12,17],[19,15,22,15],[19,16,22,16],[18,11,22,11]]}
[]
[null,"Program:",null,null,null,null,{"$f":"'Project Info'!F18","v":0}]
[null,"POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (DESIGN FMEA)"]
[]
[]
[null,"Sub-System / Component Name",null,null,{"$f":"'Project Info'!F19","v":0},null,null,null,null,null,"Date",null,"Rev"]
[null,"Owner"]
[]
[null,null,"System",null,null,null,null,null,null,null,null,null,null,"FMEA Number:"]
[]
[null,null,"Subsystem",null,null,null,null,null,null,null,null,null,null,"Prepared by:"]
[]
[null,null,"Component;",null,null,null,"Design Responsibility",null,null,null,null,null,null,"FMEA Date (Orig.)"]
[]
[null,"Model Year(s)/Program(s)  ",null,null,null,null,"Key Date",null,null,null,null,null,null,"FMEA Date (Rev.)"]
[]
[null,"Core Team:"]
[]
[null,"Item /","Potential \nFailure \nMode","Potential \nEffect(s) \nof Failure","Severity","Classification","Potential \nCauses(s)\nof Failure","Occurrence","Current\nDesign\nControls\nPrevention","Current\nDesign\nControls\nDetection","Detection","RPN","Recommended \nAction","Responsibility \n& Target \nCompletion \nDate","Action Results"]
[null,"Function",null,null,null,null,null,null,null,null,null,null,null,null,"Actions Taken\n& Effective Date","Severity","Occurrence","Detection","RPN"]
[]
[]
[null,"Requirements"]
[null,null,null,null,null,null,null,null,null,null,null,{"$f":"IF(E24<>\"\",E24*H24*K24,\"\")","v":""},{"$f":"IF(E24<>\"\",\"None\",\"\")","v":""},null,null,null,null,null,{"$f":"IF(P24<>\"\",P24*Q24*R24,\"\")","v":""}]
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[null,null,null,null,null,null,"Gage R&R studies are usually performed on variable data - height, length, width, diameter, weight, viscosity, etc. Note: Not all product and process characteristics require measurement systems whose development falls under this type of scrutiny. Simple standard measurement tools like micrometers or calipers may not require this in-depth strategy and planning. A basic rule of thumbs is whether the characteristic being measured on the component or sub-system has been identified in the control plan or is important in determining the acceptance of the product or process. Another guide would be the level of tolerance assigned to a specific dimension.\n\nGage System Acceptability: You want most of the variation to be between the parts, and less than 10% to be caused by the appraisers and equipment.",null,null,null,null,"PROCESS CAPABILITY"]
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["ORGANIZATION MANUFACTURING INFORMATION",null,null,null,null,null,null,null,null,null,null,"SUBMISSION INFORMATION"]
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