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Roughneck Single Pole High Amperage Plugs and Connectors

Crouse-Hinds series Roughneck single pole high amperage plugs and connectors are designed specifically for oil and gas drilling applications.  The quick-connect, high amperage, single conductor connectors are built to take heavy abuse while providing a simple, secure and safe connection.

Available in models up to 1135 amps, Roughneck plugs and receptacles replace expensive and bulky multi-conductor cables and allow for the use of lighter, single-conductor cables rated at higher amperages.  Ten colors are available to provide easy circuit identification when mating plugs with receptacles.  Color coding improves operator safety by preventing reverse phasing on AC circuits or cross-polarization on DC circuits to assure correct rotation of motors.  A NEMA 3 rating and a high level of indestructability makes Roughneck an ideal solution for single-conductor, high amperage connectivity.

Now certified for Division 2 and Zone 2 classified areas!  Standard and hazardous rated options provide maximum flexibility for powering rig sites and portable drilling equipment.

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Certifications and compliances

Standard model:

  • cURus: E73864
  • NEMA 3
  • CE marked

Hazardous rated model:

  • Class I, Zone 2, AEx ec IIC Gc
  • Ex ec IIC Gc
  • Class I, Division 2, Groups A, B, C, D
  • II 3 G Ex ec IIC Gc
  • IP54
  • IECEx UL 19.0012U
  • DEMKO 19 ATEX 2182U
  • Standards:
    • IEC 60079-0, 7th Edition
    • IEC 60079-7, 5th Edition
    • CENELEC EN 60079-0:2018
    • CENELEC EN 60079-7:2015
    • UL 60079-0; UL60079-7; UL 121201
    • CSA C22.2 No. 60079-0; CSA C22.2 No. 60079-7

Design features

Receptacle:

  • Receptacle bus bar can be mounted in the vertical, horizontal or 45° angle position for the ultimate in flexibility
  • Stainless steel rotating latch provides a tool-free, secure connection in tight locations; also available in short throw configuration
  • Lockout/tagout compatible
  • Male contacts equipped with safe front insulated tip
  • Epoxy powder coated shells provide superior corrosion resistance; color-coded to prevent cross-phasing
  • E1015 ground lug enables user to terminate ground wire to the shell of the E1049 receptacle
  • Ball check pin locks latch in place for additional protection in high vibration environments
  • Colored, epoxy powder coated couplers also available

Plug:

  • Male contacts equipped with Cam-Lok’s safe front insulated tip
  • Specially plated copper contacts provide minimum resistance and heating
  • Insulator slots allow for easy alignment of contact drive pins with internal locking mechanism
  • All contacts marked with cable size and crimp die

Standard materials

  • Insulator – rubber
  • Receptacle shell – epoxy powder coated aluminum alloy
  • Hardware – stainless steel
  • Contact – copper
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