1. Assess the generator frequency. Every UPS has a set input voltage and frequency window that, if exceeded, will cause the UPS to go onto battery. If a generator’s frequency range is too wide for the UPS to accept, the UPS may interpret the generator as an unstable power source. If this occurs, the UPS remains on battery permanently, which will ultimately cause the battery to fail and drop your load.
2. Increase the generator size. Using the proper size of generator is essential to ensuring the safety of both the UPS load and an organisation’s personnel during a lengthy outage. Many companies expect the generator to accommodate air conditioning, emergency lighting, communications and other vital services. Yet if the generator isn't large enough, it won’t be able to hold voltage and frequency within input tolerances when the UPS comes online.
The bigger the generator engine, the more stable the frequency and therefore the more it can handle as the UPS comes off battery. With that in mind, whenever budgets permit, it is wise to increase the generator size and also allow for some potential growth with the generator-friendly UPS. The general recommendations for UPS models up to 25 kW are as follows:
- 2 times the total load (including the UPS, A/C, and all other equipment that must remain online) for natural gas-powered and mechanical governor generators.
- 1.5 times the total load for propane or diesel-powered generators and those with an electronic governor.
3. Consider the fuel source. The most common generator fuel options include propane, natural gas and diesel, each of which comes with its own set of own advantages and disadvantages. Natural gas-operating generators can be slower to respond and may need to be sized larger than their propane counterparts. Diesel is widely considered the best fuel and is predominately used for 50 kW and larger generator solutions. However, it has a short storage life and its cost can strain budgets.
4. Don’t overlook the governor. Portable generators are equipped with a governor which limits the speed of fuel being delivered to the engine to a safe level amid load changes. Electronic governors are quick to respond, while mechanical governors are slower and can also cause calibration challenges.
5. Consider the UPS topology. The type of UPS will also affect UPS generator compatibility and configuration, as not all can compensate for frequency variations without relying on the battery. Both standby and line-interactive UPSs use battery power to prevent frequency variations from affecting the protected load. A double-conversion, online UPS, on the other hand, recreates the sine wave and filters frequency variations as part of its normal operation, thereby preserving battery life. Because it constantly rectifies AC to DC and then inverts the DC back to AC, the online UPS produces an output that corrects for voltage and frequency deviations. For this reason, double-conversion technology is the most common for critical load applications and the most advantageous type of system for generator integration.