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Hydraulic Contamination Monitoring

CCS 5

The mobile CCS 5 contamination control system determines the solid contamination particle size distribution, water saturation and fluid temperature. The measurement results provide a basis for analyzing the wear on hydraulic components, observing standards and detecting damage early. The system can be used both in pressurized operating modes and for unpressurized sampling (such as from a tank).

The CCS 5 contamination control system is now optionally equipped with a new thermal printer. Featuring USB port connectivity and a portable design, operators can now conveniently print hard copies of measurement results, enhancing storage and accessibility. 

Function
Particle counter, water saturation
System
On-/Off-line measuring
Contamination classes
ISO 4406:99, NAS 1638, SAE AS 4059

Core features

  • Optical particle counting via laser sensor
  • Precise evaluation of contamination classes according to
    ISO 4406:99, NAS 1638 and SAE AS 4059
  • Measurements are displayed as particle numbers according
    to contamination classes, water saturation, temperature and
    theoretical water content (ppm)
  • Different automated measuring programs for single,
    continuous, cyclical as on-line measurements
  • Rechargeable lithium polymer battery
  • Internal memory for storing results (capacity up to 100,000 measurement points)
  • Transfer of saved measured values via USB disk
  • LabVIEW data manager software (export to Microsoft Excel)
    for data management on an external computer
  • A thermal printer is optionally available

How It Works - CCS 5 Contamination Monitoring System - Eaton Filtration

Specifications
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Specifications

Operating parameters
Power supply: 15 VDC/6 A/90 VA
Power supply
(external unit):
100 to 240 VAC/50/60 Hz/15 VDC/6 A
Protection class: IP 67 (when cover is closed)
Operating suction range: -0.2 to 0.2 bar
Operating pressure range: 1.5 to 350 bar
Viscosity: 10 to 400 mm2/s
Fluid temperature: 0 to 70 °C
Ambient temperature: 0 to 50 °C
 
Measurement parameters
Automatic particle counting in 8 channels: ≥ 4.0 μm(c), ≥ 6.0 μm(c), ≥ 14 μm(c), ≥ 21 μm(c)
Contamination classes: ISO 4406:99, NAS 1638, SAE AS 4059
Laser sensor calibration: ISO MTD in oil (ISO 11171:1999)
Accuracy: ±1 (contamination class)
Water saturation: 0 to 100%
Temperature: 0 to 70 °C
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