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Belmont High Power Lab

The Belmont High Power Lab, located in Belmont, North Carolina, is a high power testing facility for the use of Eaton Electrical and outside clients. The Belmont Lab is accredited to ISO/IEC 17025 by the American Association for Laboratory Accreditation.

The Eaton Electrical Belmont High Power Laboratory (Belmont Lab) is a high power testing facility for the use of Eaton Electrical and outside clients. The Belmont Lab is an ISO/IEC 17025 accredited testing facility. The Belmont lab performs a wide range of electrical tests including current interruption tests (in the low and medium voltage ranges), overload electrical and mechanical endurance, high current withstands, temperature rise, thermal and magnetic calibration tests. Typical test samples include: molded case circuit breakers, power circuit breakers, vacuum circuit breakers, contactors, low and medium voltage switchgear, bus duct, fuses, etc.

The laboratory is located 4 miles south of Belmont, NC, approximately, 12 miles from the Charlotte Douglas International Airport. A dedicated 104,000 Volt power line from one of the largest generating stations and distribution yards in the Duke Energy system is located less than one mile away and supplies power for the lab. The Belmont Lab is organized in two sections: the High Power Laboratory and the Low Power Laboratory. 

Overview

High Power Lab

In the High Power Laboratory, a regulating three-phase transformer feeds two sets of transformers for the low and medium voltage circuits. These, together with current limiting reactors and resistors provide a wide range of voltage, currents, and power factors for many types of power tests.

The High Power Laboratory has three test cells; the medium voltage test cell with capabilities up to 15kV / 250 MVA, the medium current test cell with a maximum capability of 1000V and up to 65kA, and the high current test cell with a maximum capability of 1200V and up to 200kA with DC capabilities of up to 1000V and up to 75kA (see capabilities for complete details).

The control room sits across the courtyard from the test cells and allows test station operators, customer and witnesses a full view of all the test cells as well as control instrumentation.

Low Power Lab

In the Low Power Lab, a 3 phase transformer (with multiple taps) is used to supply test transformers with various voltages. Test transformers located inside the lab also have multiple taps for acquiring various voltages. There are currently three test stations to conduct short circuit, endurance and overload tests with a maximum AC capability of 1200V and up to 14kA. The low power lab also has DC capabilities of 1000V and up to 10kA (see capabilities for complete details). Each test station is equipped with a programmable logical controller to operate test equipment. There is a control room - observation area which allows test station operators, customer and witnesses a full view of all the test cells as well as control instrumentation. 

Test Reports

Test reports are generated from acquired data and given to the customer at the completion of testing. It is at the discretion of the customer whether or not the lab maintains a copy of the test report. Accredited test reports are also available upon request. Test results are kept confidential and are not disclosed to any other parties.

Capabilities

High Power Lab

Phase Voltage Current Duration (cycles)
1 or 3 240 V 10 - 100 60
1 or 3 240 V 10 - 200 10
1 or 3 480 V 10 -65 180
1 480 V 10 - 200 10
3 480 V 10 -150 10
1 or 3 600 V 10 - 65 180
1 or 3 635 V 10 - 200 10
1 or 3 725 V 10 - 65 10
1 or 3 1200 V Contact us Contact us
DC Contact us Contact us Contact us
Maximum available currents at any voltage are limited to 125 MVA single phase and 250 MVA three phase. Time duration shown is for the listed maximum current. Times of 10 cycles to 4 seconds are common permissible time duration, for each test must be evaluated separately. 

Low Power Lab

Phase Voltage Current Max Duration (cycles)
1 or 3 60 V 10A -  6kA 10
1 or 3 120 V 10A - 10kA 10
1 or 3 240 V 10A - 14kA 10
1 or 3 480 V 10A - 14kA 10
1 or 3 600 V 10A - 14kA 10
1 or 3 725 V 10A - 6kA 10
1 or 3 1000 V 10A - 6kA 10
DC 46 VDC 10A - 4kA 166.67 mS
DC 700 VDC 50A - 10kA 166.67 mS
DC 1000 VDC 65A - 6kA 166.67 mS

Dielectric Strength - Up to 5kV AC

AC Temperature Rise - Up to 10,000A (1 and 3 Phase)

 

Other Equipment / Facilities:

  • Thermal Ambient Room (20C°- 50C° - 93” wide, 107” high entrance, room is 12’ wide and 16’ deep)
  • Data logger available to plot data on spreadsheets 
  • Fiber optic data acquisition system
  • Color High Speed Video (2 week notice required)
  • Digital Camcorder
  • Digital Camera
  • Digital Inductance Bridge 
  • Digital Low Resistance Ohm Meter
  • Conditioning Oven (25 -750 degrees Celsius)
  • Complete machine shop area capable of basic repairs and simple on-site modifications.
  • Fork lifts with 5 ton and 2 ton capacity
  • Conference room with audio and video equipment

Note: All equipment used to acquire test results are traceable to the National Institute of standards and technology and calibrated by an ISO/IEC 17025 accredited vendor. Certificates of calibration are available upon request. The calibration period for all devices is one year.

Quality

Eaton Electrical Belmont High Power Lab Quality Policy
It is the policy of the laboratory to provide testing services, which meet or exceed customer expectations and delight them by anticipating their needs and requirements. This is achieved through teamwork, objective setting & review, and continual improvement of the Quality Management System.

Belmont High Power Lab Quality System

The Belmont High Power Lab quality system is designed to manage, operate and maintain quality control procedures to satisfy the requirements of ISO/IEC 17025. In addition to internal audits, A2LA surveillance audits are conducted to ensure the continuous suitability and effectiveness of the quality system and to maintain our accreditation and registration status. 

Accreditations and Registrations

The Belmont High Power Lab is Accredited to ISO/IEC 17025 by the American Association of Laboratory Accreditation. Our laboratory has been accredited to ISO/IEC 17025/Guide25 since 1999.

What is ISO/IEC 17025? ISO/IEC 17025 is a quality standard which outlines the general requirements for the competency of testing and calibration laboratories. It ensures that the test lab has adequate equipment to perform its testing or calibration tasks and the test lab has adequate laboratory personnel with the competence to perform the testing.

A2LA - ISO/IEC 17025
View our current certificate of accreditation

Contact

To Schedule a Test 

To obtain a quote or schedule test time please contact the laboratory manager at 704-825-2695 (local) or 877-354-6091 (toll free) or at BelmontTestLabs@eaton.com.

Please provide detailed information concerning tests required, test standard, device descriptions, and circuits. The test Lab manager will review the test request to make sure its within the lab capability and schedule test time. 

The laboratories general hours of operation are from 7:30am - 4:00pm, Monday thru Friday. 

Telephone / Fax
Local - 704-825-2695
Toll Free - 877-354-6091
Fax - 704-825-7239
BelmontTestLabs@eaton.com

Shipping Address
Eaton Corporation
Belmont High Power Lab
2306 South Point Rd.
Belmont, NC 28012

Mailing Address
Eaton Corporation
Belmont High Power Lab
2306 South Point Rd.
Belmont, NC 28012